Since starting production activities in 2001, PT. Jaya Nurimba has grown to become a renowned manufacturer of Blown Linear Low Density (BPE), Cast Polypropylene (CPP) and Metalized films.
Jaya Nurumba’s customers demand quality as the range of films they manufacture are used in the packaging of candy, snack foods, biscuits/cookies, meat, oil, frozen foods and household products.For this reason, Jaya Nurimba works closely with their customers to ensure that what they supply is perfect everytime.
The Process Challenge and NDC Technologies' Solution
Jaya Nurimba wanted to gain better process insight and improve the product quality on their CPP lines. Familiar with NDC Technologies’ reputation for innovation and service, they installed a complete, integrated measurement system comprising of the FG710e on-line near infrared (NIR) gauge, AccuTrak O-Frame scanner and 8000TDi process controller.
This high-performance solution allows Jaya Nurimba to accurately monitor and control the basis weight and thickness of their CPP film, enabling the company to deliver the highest quality products to customer specifications in a timely manner.
With its reputation for fast, high-precision and stable scanning, AccuTrak is perfectly designed to meet today’s stringent quality standards. When coupled with the FG710e NIR gauge, the system provides high-speed gauging performance and offers versatile measurements of basis weight and film thickness across a wide range of products. This gauge is also unaffected by changes in process and ambient conditions, such as light fluctuations, temperature, relative humidity, air quality, web flutter and batch-to-batch substrate variations.
NDC Technologies’ 8000 TDi process visualization software is designed to be configured for a range of applications - including fixed-point or multi-scanning - and delivers unrivalled, intelligent control for process operators.
Realizing the Return on Value
Since the installation of the measurement system, Jaya Nurimba has realized numerous benefits such as enhancing product quality, increasing productivity, reducing scrap, lowering change-over time, minimizing the dependency on operators and their skills, while instilling confidence and peace of mind.
Jaya Nurimba has also benefitted from NDC Technologies’ renowned service and support - recently reporting an issue that was resolved remotely on the same day.
“We selected NDC’s complete on-line solution because of their reputation for quality measurements in the flexible films industry. We were also aware of the level of quality service they provide with their products - this was a deciding factor for us.”
For more information on how NDC can optimize your product quality and process, visit our Film Extrusion and Converting portal.
